An Assy is a mechanism designed to transfer or move physical items like materials, goods, and even people from one point to another. Unlike other conveying techniques that involve chains, spirals, hydraulics, etc., Assy will transport the objects utilizing a belt. It involves a loop of a flexible material stretched between rollers that are actuated by an electrical motor.
Components of an Assy
Front Pulley
The actuator and electric motor are connected to the head pulley. The conveyor is driven by the head pulley, which typically exerts a pulling force rather than a pushing one. It is mostly located at the point where the conveyor offloads its load, known as the discharging end of the Assy. Because the head pulley drives the whole system, it is often necessary to increase its traction with the belt, thus it will have a rough jacket covering its outer surface.
The legging is the name for this jacket. Below is what any pulley with a jacket would look like.
The head pulley normally has the biggest diameter of all the pulleys. A system may occasionally use more than one pulley to serve as the drive pulley.
The pulley at the discharge end is a driving roller normally with the greatest diameter and will be recognized as the head pulley.
Tail Pulley
This is situated at the Assy's loading end. Sometimes it comes with a wing to clean the belt by allowing debris to fall on the support members.
The tail pulley will be installed on guides that are typically notched to permit the tension of the belt in a straightforward Assy configuration. As we shall see, the take-up roller is used in different belt conveying systems instead of another roller to tighten the belt.
Idler Roller
These are rollers deployed along the length of the belt to support the belt and load, prevent drooping, align the belt, and clean up the carry back (stuff left sticking to the belt) (material left sticking to the belt). Idler rollers can either do all of the above or any one of them, but in any place, they will always act as support for the belt.
There are Two Main Kinds of Assy
There are two main types of assy used in industry: those that move general materials and those that move bulk materials. What kind of belt you need to move your goods will depend on what your conveyor belt system is going to do.
Roller Assy: Roller assemblies are one of the most common ways to move things. As the name suggests, they are made up of a series of parallel rollers that are mounted on frames. This makes it easy and quick to move large amounts of different products. Let's look at what they are and how they work in more depth.
Weldment Assy: A weldment is when two separate metal parts are joined together to make one weldment assembly. In other words, a weldment assembly is made by welding together more than one piece of metal. A weldment profile is how a finished product is supposed to look. The type of weldment assembly that is made depends on the design of the weld. When it is put together, the function of the metal should be taken into account.
Shaft Assy: The Shaft Assy consists of a shaft, bearings, couplings, and other components that work together to facilitate rotational motion and power transmission.
How an Assy Works
Two motorized pulleys loop over a long stretch of thick, durable material to make a conveyor belt work. When the motors in the pulleys work at the same speed and spin in the same direction, the belt moves between the two.
If things are very heavy or bulky, or if the conveyor belt has to carry them for a long distance or time, rollers may be added to the sides of the belt to help support them.
Applications of Assy
In the mining industry
Bulk management
processing facilities
Taking ores from the shaft to the ground level
Automotive industry
Conveyors for assembly lines
CNC machines’ scrap conveyors
Transportation
Luggage handling conveyors at airports
Packaging conveyors at courier service
Food handling industries for grading and packing
Power generation delivering coal to the boilers
Civil and construction as escalators
Advantages of an Assy
It's an inexpensive way to move things over long distances
Any place along the belt can be used to load
With trippers, the belts can unload at any point along the line
They don't make as much noise as some of the other options
At any point along the conveyor, goods can be weighed
They can run for a long time and even keep going for months at a time
Low costs to keep up
Move a large amount of material quickly and safely.
Stack things at the end of a line of transport
Speed up the process of getting something from A to B.
Move a product up or down or side to side with a lot of flexibility.
Do You Need a Belt That Moves Things?
By now, you should have a good idea of whether or not you need a conveyor belt and whether or not it would work for your business.
Assy is a system that moves things like materials, goods, and even people from one place to another. Assys are different from other ways of moving things because they use a belt instead of chains, spirals, hydraulics, etc. Depending on how the Assy will be used, it is important to know how it is made and what it can be used for.
India's Leading Manufacturer and Supplier of Weldment Assy and Roller Assy
Contact INDGIRKA today for a consultation if you have questions about Assy, whether they are right for your business, and how they could help you run your business more efficiently. One of their experienced salespeople will listen to what you want and make suggestions for a design that fits your needs.